Producing a high-quality injection molded component is only part of the manufacturing process. Many products require additional finishing, assembly, or engineering support after molding in order to meet final application requirements. Texlon Plastics provides a full range of post-molding operations and support services to ensure that every part we deliver is ready for use in your production process.
By combining molding expertise with engineering support, prototyping capabilities, and a fully integrated Tool & Die department, we are able to manage projects from initial design through final production and delivery. Our goal is to provide customers with efficient, reliable manufacturing solutions that simplify supply chains and ensure consistent product quality.
Many molded components require secondary operations before they can be fully integrated into finished products. Texlon Plastics offers a variety of post-molding services designed to enhance part performance, improve appearance, or prepare components for assembly.
Depending on the project requirements, post-molding operations may include:
Part trimming and finishing
Assembly of multi-component products
Inspection and quality verification
Packaging and preparation for shipment
By maintaining strict standards across every step of manufacturing, we ensure that customers receive reliable, high-quality injection molded components they can depend on.
Texlon Plastics provides comprehensive support that extends far beyond basic molding services. With post-molding operations, design assistance, insert molding expertise, prototyping capabilities, and a full Tool & Die department, we deliver complete manufacturing solutions that help customers bring products to market efficiently.
Our commitment to quality, responsive service, and long-term customer partnerships ensures that every project receives the attention and expertise needed for success. From initial design through final production and delivery, Texlon Plastics is dedicated to providing reliable manufacturing solutions and exceptional customer support.
We work directly with each customer to ensure that every project receives the attention required to achieve the best possible results.
We understand that product development often requires evaluation and testing before full production begins. Samples are available upon request, allowing customers to verify part performance, fit, and functionality.
Texlon Plastics also maintains strict confidentiality standards. Any information related to customer designs, tooling, or production processes is handled with the utmost care to protect proprietary product data.
Our customers can rely on us to maintain complete confidentiality and professional handling of all project information.
At Texlon Plastics, we believe that producing a quality product begins long before the first part is molded. Quality starts with carefully engineered tooling, continues through precise mold setup, and extends throughout the entire production process.
Our team focuses on maintaining quality at every stage, including:
Mold construction and maintenance
Setup and process control
Production monitoring and inspection
Final part verification before shipment
This capability helps minimize downtime and ensures that molds remain in optimal condition throughout the life of the project.
At Texlon Plastics, we believe that successful manufacturing partnerships are built on communication and collaboration. Our team works closely with customers to understand their specific challenges and develop solutions that meet their production goals.
Our experienced sales and support staff are available to assist with:
Project consultations and technical discussions
Quotation requests and pricing information
Scheduling and production planning
Delivery coordination and logistics
By developing prototypes early in the process, customers can confirm part performance and refine designs before investing in production tooling.
One of the major advantages of working with Texlon Plastics is our fully integrated Tool & Die department. Because tooling design, modification, and repair are handled internally, we are able to respond quickly to engineering changes or mold maintenance needs.
Our Tool & Die department allows us to:
Perform rapid mold modifications
Address tooling wear or damage efficiently
Implement design improvements quickly
Maintain molds for consistent long-term production
By embedding inserts during the molding process, manufacturers can achieve greater reliability, improved performance, and reduced production costs.
Before committing to full production tooling, many projects benefit from prototype development and testing. Texlon Plastics offers prototyping services that allow engineers to evaluate product designs and manufacturing feasibility before large-scale production begins.
Prototyping services support:
Product development and design validation
Functional testing of new components
Design revisions and engineering improvements
Small batch production runs for early market testing
This collaborative approach allows us to help customers reduce development time, improve product performance, and avoid costly design revisions.
Texlon Plastics has extensive experience in insert molding, a process that integrates metal components or other materials directly into molded plastic parts during manufacturing.
Insert molding allows manufacturers to combine multiple components into a single molded part, eliminating secondary assembly steps while improving structural strength and product durability.
This process is commonly used for applications such as:
Electrical and electronic components
Threaded metal inserts within plastic housings
Structural plastic parts requiring reinforcement
Assemblies that combine metal and plastic elements
By performing these operations in-house, we help customers reduce additional handling steps and ensure that finished components meet the exact requirements of their applications.
Successful injection molding begins with effective product design. Our engineering team provides design and CAD assistance to help customers develop parts that are optimized for manufacturability, performance, and cost efficiency.
Working with customers early in the development process allows us to identify potential design improvements and ensure that parts are properly engineered for injection molding.
Our design support may include:
CAD modeling and design refinement
Design for manufacturability (DFM) analysis
Material selection guidance
Mold design considerations
Part optimization for efficient production
200 Cavity Mold for facemask adjustment part from design to manufacturing in 7 days. After a 2nd identical mold was engineered, over 55 million pieces were produced over a 7 week period during supply chain shortages and the pandemic. Custom made in North Carolina, USA...
Texlon Plastics leverages cutting-edge Design CAD technology to enhance and streamline the design process across various industries. As a crucial step in our injection molding services, Texlon utilizes CAD software to create detailed 2D and 3D models of plastic components. This advanced technology empowers our engineers and designers to draft, visualize, and analyze designs before the actual manufacturing process begins. With a focus on precision, parametric design, and simulation, Texlon ensures that designs meet the highest standards for functionality and efficiency. The integration of CAM tools further facilitates a seamless transition from design to production, solidifying Texlon Plastics' position as a forward-thinking and efficient partner in the creation of high-quality plastic components for diverse applications.
High Production Multiple Cavity Injection Molds are specialized molds used in injection molding for simultaneous production of multiple identical parts in a single cycle. These molds, with more than one cavity, ensure precision and consistency in the molding process, reducing cycle time and overall manufacturing costs. The increased efficiency makes them particularly suitable for high-volume production in industries like automotive, consumer goods, and electronics. Texlon Plastics utilizes these molds as part of their injection molding services, enabling us to meet the demands of clients requiring large quantities of precision-molded plastic components with cost-effective and timely production.
A Complete Tool & Die Department for Rapid Mold Modification and Repair is an integral facility within manufacturing or injection molding companies, specializing in the design, fabrication, modification, and repair of molds used in the injection molding process. Equipped with skilled professionals and utilizing advanced technologies like Computer-Aided Design (CAD), the department ensures precision in creating new molds and swiftly modifies existing ones in response to design changes or production issues. Rapid mold modification and repair capabilities contribute to minimizing downtime, enhancing overall production efficiency, and maintaining high standards of product quality. This comprehensive in-house capability allows companies, such as Texlon Plastics, to have control over the entire mold lifecycle, facilitating adaptability to changing production needs and ensuring the seamless operation of their injection molding services.