For more than four decades, Texlon Plastics has delivered high-quality custom injection molded parts manufactured in the United States. Since 1976, we have worked with companies across a wide range of industries to produce durable, precision plastic components designed to meet demanding performance requirements.
Our team combines advanced molding technology, engineering expertise, and extensive production experience to deliver reliable results from concept through production. Whether a project requires small precision parts or larger molded components, Texlon Plastics provides the capabilities and technical knowledge necessary to ensure consistent quality and efficient manufacturing.
With more than 50 years of experience in insert molding and overmolding, we are able to handle complex molding applications while helping customers reduce assembly steps, improve part performance, and streamline production.
Texlon Plastics produces precision injection molded components tailored to each customer’s specific requirements. Every project is approached with careful attention to design, material selection, tooling, and process control to ensure that the finished part performs exactly as intended.
Our molding capabilities support a wide variety of part types, including:
Industrial components
Consumer product parts
Mechanical housings and enclosures
Custom assemblies
Structural plastic components
No matter the application, our goal is to produce reliable, high-quality molded parts that meet strict dimensional and performance standards.
One of the key advantages of working with Texlon Plastics is our in-house tooling and design engineering expertise. Our experienced engineers work closely with customers to develop efficient molding solutions that optimize part performance while reducing manufacturing costs.
By managing tooling and design internally, we are able to:
Improve mold design for better part quality
Reduce production issues before they occur
Accelerate product development timelines
Lower overall project costs
This integrated approach allows us to guide projects from initial concept and design review through mold construction and full production, ensuring that every stage of the process is carefully controlled.
Texlon Plastics has more than 50 years of experience in insert molding and overmolding, allowing us to produce complex multi-material components with exceptional reliability.
Insert molding integrates metal or other components directly into molded plastic parts during the manufacturing process. This approach improves strength, eliminates secondary assembly steps, and increases product durability.
Overmolding allows one material to be molded over another, creating parts that combine different material properties such as flexibility, grip, insulation, or vibration resistance.
These processes are commonly used to manufacture:
Electrical and electronic components
Mechanical assemblies
Tool handles and grips
Structural plastic parts with metal inserts
By combining materials and components into a single molded part, insert molding and overmolding can reduce manufacturing costs while improving overall product performance.
Texlon Plastics operates a large array of injection molding presses capable of producing parts across a wide range of sizes and complexities. Our equipment allows us to accommodate both smaller precision components and larger molded products while maintaining strict quality standards.
This flexibility enables us to support projects that require:
High-volume production runs
Specialized molding processes
Complex part geometries
Consistent dimensional accuracy
With the right equipment and experienced technicians, we are able to ensure efficient production and dependable results across every project.
Material selection is a critical factor in the performance of injection molded parts. Texlon Plastics works with a wide variety of engineering-grade thermoplastic resins to ensure that each component meets the required strength, durability, and environmental performance.
Our molding capabilities include a broad range of thermoplastic materials that can provide:
High impact resistance
Chemical and environmental durability
Electrical insulation properties
Heat resistance
Structural strength
Selecting the appropriate resin allows us to produce long-lasting plastic components that perform reliably in demanding applications.
Quality is a top priority at Texlon Plastics. Every part we produce undergoes careful inspection and verification to ensure that it meets the required specifications and performance standards.
Our quality processes help ensure:
Dimensional accuracy
Consistent material performance
Reliable production results
Customer satisfaction with every order
By maintaining strict quality control throughout the manufacturing process, we ensure that customers receive precision molded parts they can depend on.
Reliable production timelines are essential for maintaining efficient supply chains. Texlon Plastics is committed to providing quick turnaround times and dependable delivery schedules so customers can maintain smooth production operations.
Our experienced team works closely with customers to coordinate production schedules, manage tooling efficiently, and ensure that molded components are delivered when they are needed.
This responsiveness helps customers reduce delays, maintain inventory levels, and keep their manufacturing operations running smoothly.
Over the years, Texlon Plastics has worked with customers in a wide variety of industries and applications. Our experience allows us to understand the unique challenges of different markets while delivering solutions tailored to each customer’s needs.
Our injection molding services support industries such as:
Industrial manufacturing
Consumer products
Electrical and electronics
Transportation and equipment
Specialized mechanical applications
With decades of hands-on experience, we provide the technical knowledge and production capabilities required to support demanding applications.
Since 1976, Texlon Plastics has built a reputation for precision, reliability, and high-quality manufacturing. By combining experienced engineering support, advanced molding equipment, and rigorous quality inspection, we deliver injection molded components that meet the exact needs of our customers.
From concept and design to full production, Texlon Plastics provides the complete custom injection molding solutions companies rely on for durable, high-performance plastic components.
We can reverse engineer parts from samples or drawings, or from a supplied CAD file. Here are some of the industries we currently serve:
200 Cavity Mold for facemask adjustment part from design to manufacturing in 7 days. After a 2nd identical mold was engineered, over 55 million pieces were produced over a 7 week period during supply chain shortages and the pandemic. Custom made in North Carolina, USA...
This project went from a 3D design to full production in just 2.5 days to supply local healthcare workers in the Carolinas with proper PPE during massive supply chain shortages. ...
ABS stands for Acrylonitrile Butadiene Styrene, which is a common thermoplastic polymer used in injection molding processes. It's known for its versatile properties, making it suitable for a wide range of applications, including automotive parts, electronic housings, consumer goods, toys, and more.
Here's what the individual components of ABS refer to:
· Acrylonitrile: This component provides chemical resistance and hardness to the ABS material. It helps make ABS more durable and capable of withstanding various environmental conditions.
· Butadiene: Butadiene contributes to the toughness and impact resistance of ABS. This component allows the material to absorb energy without fracturing, making it suitable for products that may experience sudden impacts or stress.
· Styrene: Styrene provides the shiny and smooth surface finish to ABS products. It also contributes to the material's rigidity and processability during injection molding.
In injection molding processes, ABS pellets or granules are melted and injected into a mold under high pressure. The molten ABS material takes the shape of the mold cavity, and once it cools and solidifies, the mold is opened to reveal the finished product. ABS is favored for injection molding due to its excellent flow properties, dimensional stability, and ease of processing.
Key advantages of ABS in injection molding include:
· Good Impact Resistance: ABS can absorb impact energy, making it suitable for parts that may experience rough handling or sudden impacts.
· Surface Finish: ABS parts often have a smooth and glossy finish, requiring minimal post-processing to achieve an appealing appearance.
· Chemical Resistance: ABS has decent resistance to chemicals, which makes it suitable for applications that might be exposed to various substances.
· Dimensional Stability: ABS exhibits relatively low shrinkage during cooling, resulting in parts with better dimensional accuracy and stability.
· Wide Range of Colors: ABS can be easily colored with pigments, allowing for a variety of color options without compromising material properties.
· Ease of Processing: ABS has good melt flow characteristics, making it well-suited for injection molding and allowing for complex shapes to be easily produced.
However, there are some considerations with ABS as well. It can be prone to warping or cracking if not properly controlled during the cooling process. Also, exposure to UV light can cause it to degrade over time, leading to color fading and reduced mechanical properties. Some ABS formulations might also have issues with odor emissions during processing.
Overall, ABS is a popular choice for injection molding due to its balance of strength, toughness, and processability, making it suitable for a wide range of consumer and industrial products.
Nylon is a popular thermoplastic material that is commonly used in injection molding processes. Injection molding is a manufacturing technique in which molten plastic material is injected into a mold cavity, where it cools and solidifies to form the desired shape. Nylon's unique properties make it well-suited for injection molding applications.
Here's how nylon is typically used in injection molding processes:
Nylon's key characteristics that make it suitable for injection molding include:
Nylon's versatility and wide range of properties have led to its use in various industries, including automotive, consumer goods, electronics, and industrial equipment. However, it's important to note that working with nylon requires understanding its specific characteristics and the nuances of the injection molding process to achieve optimal results.
HIPS stands for High Impact Polystyrene, which is a type of thermoplastic material used in various manufacturing processes, including injection molding. HIPS is a combination of polystyrene and rubber, which gives it enhanced impact resistance compared to standard polystyrene.
Here's how HIPS is used in injection molding processes:
HIPS is commonly used in injection molding for several reasons:
HIPS is used in a wide range of products, including consumer goods, packaging, toys, electronics, automotive components (interior trim parts), and more. Its combination of affordability, impact resistance, and ease of processing makes it a popular choice for manufacturers seeking a balance between performance and cost.
Polyethylene (PE) is a widely used thermoplastic polymer that belongs to the polyolefin family. It is derived from ethylene monomers and comes in various forms, each with different properties. Polyethylene is known for its versatility, durability, and chemical resistance. It is commonly used in a variety of applications, including packaging, containers, pipes, toys, and more.
Injection molding is one of the processes in which polyethylene is frequently used. Here's how polyethylene is used in injection molding:
Polyethylene is chosen for injection molding for various reasons:
Polyethylene's diverse properties and applications have solidified its place as one of the most commonly used plastics in the world. It can be found in everyday products across numerous industries due to its durability, versatility, and ease of processing using methods like injection molding.
Acrylic, also known as polymethyl methacrylate (PMMA), is a transparent thermoplastic material that is commonly used for its optical clarity, high impact resistance, and weatherability. It's often used as a glass substitute due to its excellent light transmission properties and resistance to shattering.
In injection molding, acrylic is used to create a wide range of products that require transparency, smooth surfaces, and precise shapes. Here's how acrylic is used in injection molding processes:
Acrylic is particularly well-suited for injection molding due to its properties:
Acrylic is used in various industries, including automotive, electronics, medical devices, signage, lighting fixtures, and consumer goods. Its ability to combine optical clarity with mechanical properties makes it a popular choice for injection molding applications that demand both aesthetic appeal and functionality.
ASA stands for Acrylonitrile Styrene Acrylate, which is a type of thermoplastic material that combines the properties of three different monomers: acrylonitrile, styrene, and acrylate. ASA is known for its excellent weather resistance, UV stability, and durability, making it particularly suitable for outdoor applications. It's often used as a substitute for ABS (Acrylonitrile Butadiene Styrene) due to its improved weatherability.
In injection molding, ASA is utilized to create parts that require both mechanical strength and resistance to outdoor environmental conditions. Here's how ASA is used in injection molding processes:
ASA's key properties make it suitable for injection molding:
ASA is commonly used in industries such as automotive (exterior components), construction (roofing, siding), outdoor equipment (lawn and garden products), and signage. Its ability to withstand outdoor conditions while maintaining mechanical properties makes it a preferred choice for applications that require both durability and aesthetics.
Styrolux is a transparent copolymer that combines the properties of polystyrene and polybutadiene. It is known for its clarity, impact resistance, and processability. Styrolux is often used in applications where transparency, aesthetics, and toughness are important. It is commonly utilized as a clear alternative to general-purpose polystyrene and can be processed using methods like injection molding.
Here's how Styrolux is used in injection molding processes:
Styrolux's key properties make it suitable for injection molding:
Styrolux is commonly used in various industries, including packaging, consumer goods, household products, and automotive components (like clear lenses or covers). Its combination of clarity and toughness makes it a popular choice when both aesthetics and performance are essential for the end product.
Polycarbonate (PC) is a versatile and highly durable thermoplastic material known for its exceptional impact resistance, optical clarity, and high heat resistance. It is commonly used in applications that require transparency, strength, and resistance to a wide range of environmental conditions. Injection molding is a prominent method for processing polycarbonate due to its complex shapes and intricate designs.
Here's how polycarbonate is used in injection molding processes:
Polycarbonate's key properties make it suitable for injection molding:
Polycarbonate is widely used in various industries, including automotive (headlamp lenses, interior components), electronics (device housings, display panels), medical devices (transparent covers), and consumer goods. Its balance of strength, transparency, and heat resistance makes it a favored material for injection molding applications where performance, aesthetics, and durability are vital.
PETG, short for Polyethylene Terephthalate Glycol-Modified, is a thermoplastic copolyester that combines the properties of PET (Polyethylene Terephthalate) with glycol modification for enhanced clarity, toughness, and impact resistance. PETG is commonly used in various applications due to its transparency, ease of processing, and suitability for both injection molding and extrusion processes.
Here's how PETG is used in injection molding processes:
PETG's key properties make it suitable for injection molding:
PETG is used in various industries, including packaging, medical devices, consumer goods, and displays. Its combination of transparency, toughness, and ease of processing makes it a versatile material for injection molding applications where both aesthetics and performance are important.
Acetal, also known as polyoxymethylene (POM), is a high-performance engineering thermoplastic known for its excellent mechanical properties, dimensional stability, and resistance to wear and chemicals. It is commonly used in applications that require tight tolerances, durability, and low friction. Acetal is often used in injection molding due to its processability and ability to produce intricate shapes with precision.
Here's how acetal is used in injection molding processes:
Acetal's key properties make it suitable for injection molding:
Acetal is used in various industries, including automotive (gears, bearings), consumer goods (zippers, handles), electronics (connectors, switches), and industrial machinery (pumps, valves). Its combination of mechanical strength, low friction, and chemical resistance makes it a preferred choice for injection molding applications where precision, durability, and performance are essential.
Polypropylene (PP) is a widely used thermoplastic polymer known for its versatility, chemical resistance, and relatively low cost. It is commonly used in applications that require lightweight and durable parts with good mechanical properties. Polypropylene can be easily processed through injection molding to create a wide range of products.
Here's how polypropylene is used in injection molding processes:
Polypropylene's key properties make it suitable for injection molding:
Polypropylene is used in various industries, including automotive (interior components, bumpers), packaging (containers, caps), consumer goods (toys, furniture), and industrial products (piping, containers). Its balance of properties and cost-effectiveness makes it a versatile choice for injection molding applications where durability, chemical resistance, and affordability are important.
Texlon Plastics stands out as a premier provider of injection molding services, offering a host of advantages crucial for diverse industries. Specializing in the efficient production of large quantities, Texlon Plastics ensures high-speed manufacturing with a focus on precision and complexity. The company's commitment to consistency and repeatability is evident in the production of intricately shaped components, facilitated by the versatility of materials available in injection molding. Texlon Plastics' services prove cost-effective for large-scale productions, minimizing waste through material recycling. With seamless automation integration, the company enhances production efficiency and maintains a commitment to design flexibility, enabling the creation of innovative and unique products. Texlon Plastics excels in delivering parts with superior surface finishes and fine details, making them a trusted partner for businesses of all sizes and stages—from prototyping to high-volume production—reflecting the scalability and reliability inherent in their injection molding services.
Texlon Plastics, a distinguished provider of injection molding services, offers a diverse range of materials tailored to meet specific client needs. Specializing in the injection molding process, Texlon employs an array of thermoplastics, including Polyethylene, Polypropylene, Polystyrene, Polyvinyl Chloride, and Polycarbonate, among others. Additionally, the company utilizes thermosetting plastics such as Phenolic and elastomers like Silicone and Polyurethane. Texlon Plastics is well-versed in engineering plastics like Nylon, Polyethylene terephthalate, and Acetal, ensuring suitability for varied applications. With a commitment to innovation, the company may also explore biodegradable options such as Polylactic Acid. This comprehensive material selection allows Texlon Plastics to deliver high-quality, precisely molded components, meeting the diverse and stringent requirements of its clientele.
As a leading provider of injection molding services, Texlon Plastics serves an array of industries by delivering high-quality plastic components with precision and efficiency. In the automotive sector, Texlon contributes to the production of interior and exterior components, while in the consumer goods industry, the company manufactures packaging, containers, and toys. The electronics industry benefits from Texlon's expertise in crafting casings and connectors for electronic devices. Additionally, Texlon plays a vital role in the medical field by producing components for medical devices, ensuring precision and cleanliness. The aerospace industry relies on Texlon for lightweight, high-strength components, while the packaging industry benefits from the company's efficiency in producing containers and closures. Texlon Plastics also contributes to the construction sector with parts like pipe fittings, and the company's reach extends to appliances, toys, industrial equipment, sporting goods, and furniture. With a diverse portfolio and a commitment to meeting industry-specific requirements, Texlon Plastics is a trusted partner across various sectors, offering expertise in material selection, mold design, and the cost-effective production of plastic components.