Texlon Plastics provides precise, high quality injection molded products for all applications. Our in-house tooling and design engineering team handle every project with highly detailed expertise, saving customers time and money. All parts are quality inspected to ensure customer satisfaction and quick turnaround times keep our customer's supply chain flowing.
Our plastic parts are produced with engineering grade resins to ensure strong and long-lasting products. We offer a wide range of thermoplastic materials allowing our customers to ensure quality products.
We can reverse engineer parts from samples or drawings, or from a supplied CAD file. Here are some of the industries we currently serve:
200 Cavity Mold for facemask adjustment part from design to manufacturing in 7 days. After a 2nd identical mold was engineered, over 55 million pieces were produced over a 7 week period during supply chain shortages and the pandemic. Custom made in North Carolina, USA...
This project went from a 3D design to full production in just 2.5 days to supply local healthcare workers in the Carolinas with proper PPE during massive supply chain shortages. ...
ABS stands for Acrylonitrile Butadiene Styrene, which is a common thermoplastic polymer used in injection molding processes. It's known for its versatile properties, making it suitable for a wide range of applications, including automotive parts, electronic housings, consumer goods, toys, and more.
Here's what the individual components of ABS refer to:
· Acrylonitrile: This component provides chemical resistance and hardness to the ABS material. It helps make ABS more durable and capable of withstanding various environmental conditions.
· Butadiene: Butadiene contributes to the toughness and impact resistance of ABS. This component allows the material to absorb energy without fracturing, making it suitable for products that may experience sudden impacts or stress.
· Styrene: Styrene provides the shiny and smooth surface finish to ABS products. It also contributes to the material's rigidity and processability during injection molding.
In injection molding processes, ABS pellets or granules are melted and injected into a mold under high pressure. The molten ABS material takes the shape of the mold cavity, and once it cools and solidifies, the mold is opened to reveal the finished product. ABS is favored for injection molding due to its excellent flow properties, dimensional stability, and ease of processing.
Key advantages of ABS in injection molding include:
· Good Impact Resistance: ABS can absorb impact energy, making it suitable for parts that may experience rough handling or sudden impacts.
· Surface Finish: ABS parts often have a smooth and glossy finish, requiring minimal post-processing to achieve an appealing appearance.
· Chemical Resistance: ABS has decent resistance to chemicals, which makes it suitable for applications that might be exposed to various substances.
· Dimensional Stability: ABS exhibits relatively low shrinkage during cooling, resulting in parts with better dimensional accuracy and stability.
· Wide Range of Colors: ABS can be easily colored with pigments, allowing for a variety of color options without compromising material properties.
· Ease of Processing: ABS has good melt flow characteristics, making it well-suited for injection molding and allowing for complex shapes to be easily produced.
However, there are some considerations with ABS as well. It can be prone to warping or cracking if not properly controlled during the cooling process. Also, exposure to UV light can cause it to degrade over time, leading to color fading and reduced mechanical properties. Some ABS formulations might also have issues with odor emissions during processing.
Overall, ABS is a popular choice for injection molding due to its balance of strength, toughness, and processability, making it suitable for a wide range of consumer and industrial products.
Nylon is a popular thermoplastic material that is commonly used in injection molding processes. Injection molding is a manufacturing technique in which molten plastic material is injected into a mold cavity, where it cools and solidifies to form the desired shape. Nylon's unique properties make it well-suited for injection molding applications.
Here's how nylon is typically used in injection molding processes:
Nylon's key characteristics that make it suitable for injection molding include:
Nylon's versatility and wide range of properties have led to its use in various industries, including automotive, consumer goods, electronics, and industrial equipment. However, it's important to note that working with nylon requires understanding its specific characteristics and the nuances of the injection molding process to achieve optimal results.
HIPS stands for High Impact Polystyrene, which is a type of thermoplastic material used in various manufacturing processes, including injection molding. HIPS is a combination of polystyrene and rubber, which gives it enhanced impact resistance compared to standard polystyrene.
Here's how HIPS is used in injection molding processes:
HIPS is commonly used in injection molding for several reasons:
HIPS is used in a wide range of products, including consumer goods, packaging, toys, electronics, automotive components (interior trim parts), and more. Its combination of affordability, impact resistance, and ease of processing makes it a popular choice for manufacturers seeking a balance between performance and cost.
Polyethylene (PE) is a widely used thermoplastic polymer that belongs to the polyolefin family. It is derived from ethylene monomers and comes in various forms, each with different properties. Polyethylene is known for its versatility, durability, and chemical resistance. It is commonly used in a variety of applications, including packaging, containers, pipes, toys, and more.
Injection molding is one of the processes in which polyethylene is frequently used. Here's how polyethylene is used in injection molding:
Polyethylene is chosen for injection molding for various reasons:
Polyethylene's diverse properties and applications have solidified its place as one of the most commonly used plastics in the world. It can be found in everyday products across numerous industries due to its durability, versatility, and ease of processing using methods like injection molding.
Acrylic, also known as polymethyl methacrylate (PMMA), is a transparent thermoplastic material that is commonly used for its optical clarity, high impact resistance, and weatherability. It's often used as a glass substitute due to its excellent light transmission properties and resistance to shattering.
In injection molding, acrylic is used to create a wide range of products that require transparency, smooth surfaces, and precise shapes. Here's how acrylic is used in injection molding processes:
Acrylic is particularly well-suited for injection molding due to its properties:
Acrylic is used in various industries, including automotive, electronics, medical devices, signage, lighting fixtures, and consumer goods. Its ability to combine optical clarity with mechanical properties makes it a popular choice for injection molding applications that demand both aesthetic appeal and functionality.
ASA stands for Acrylonitrile Styrene Acrylate, which is a type of thermoplastic material that combines the properties of three different monomers: acrylonitrile, styrene, and acrylate. ASA is known for its excellent weather resistance, UV stability, and durability, making it particularly suitable for outdoor applications. It's often used as a substitute for ABS (Acrylonitrile Butadiene Styrene) due to its improved weatherability.
In injection molding, ASA is utilized to create parts that require both mechanical strength and resistance to outdoor environmental conditions. Here's how ASA is used in injection molding processes:
ASA's key properties make it suitable for injection molding:
ASA is commonly used in industries such as automotive (exterior components), construction (roofing, siding), outdoor equipment (lawn and garden products), and signage. Its ability to withstand outdoor conditions while maintaining mechanical properties makes it a preferred choice for applications that require both durability and aesthetics.
Styrolux is a transparent copolymer that combines the properties of polystyrene and polybutadiene. It is known for its clarity, impact resistance, and processability. Styrolux is often used in applications where transparency, aesthetics, and toughness are important. It is commonly utilized as a clear alternative to general-purpose polystyrene and can be processed using methods like injection molding.
Here's how Styrolux is used in injection molding processes:
Styrolux's key properties make it suitable for injection molding:
Styrolux is commonly used in various industries, including packaging, consumer goods, household products, and automotive components (like clear lenses or covers). Its combination of clarity and toughness makes it a popular choice when both aesthetics and performance are essential for the end product.
Polycarbonate (PC) is a versatile and highly durable thermoplastic material known for its exceptional impact resistance, optical clarity, and high heat resistance. It is commonly used in applications that require transparency, strength, and resistance to a wide range of environmental conditions. Injection molding is a prominent method for processing polycarbonate due to its complex shapes and intricate designs.
Here's how polycarbonate is used in injection molding processes:
Polycarbonate's key properties make it suitable for injection molding:
Polycarbonate is widely used in various industries, including automotive (headlamp lenses, interior components), electronics (device housings, display panels), medical devices (transparent covers), and consumer goods. Its balance of strength, transparency, and heat resistance makes it a favored material for injection molding applications where performance, aesthetics, and durability are vital.
PETG, short for Polyethylene Terephthalate Glycol-Modified, is a thermoplastic copolyester that combines the properties of PET (Polyethylene Terephthalate) with glycol modification for enhanced clarity, toughness, and impact resistance. PETG is commonly used in various applications due to its transparency, ease of processing, and suitability for both injection molding and extrusion processes.
Here's how PETG is used in injection molding processes:
PETG's key properties make it suitable for injection molding:
PETG is used in various industries, including packaging, medical devices, consumer goods, and displays. Its combination of transparency, toughness, and ease of processing makes it a versatile material for injection molding applications where both aesthetics and performance are important.
Acetal, also known as polyoxymethylene (POM), is a high-performance engineering thermoplastic known for its excellent mechanical properties, dimensional stability, and resistance to wear and chemicals. It is commonly used in applications that require tight tolerances, durability, and low friction. Acetal is often used in injection molding due to its processability and ability to produce intricate shapes with precision.
Here's how acetal is used in injection molding processes:
Acetal's key properties make it suitable for injection molding:
Acetal is used in various industries, including automotive (gears, bearings), consumer goods (zippers, handles), electronics (connectors, switches), and industrial machinery (pumps, valves). Its combination of mechanical strength, low friction, and chemical resistance makes it a preferred choice for injection molding applications where precision, durability, and performance are essential.
Polypropylene (PP) is a widely used thermoplastic polymer known for its versatility, chemical resistance, and relatively low cost. It is commonly used in applications that require lightweight and durable parts with good mechanical properties. Polypropylene can be easily processed through injection molding to create a wide range of products.
Here's how polypropylene is used in injection molding processes:
Polypropylene's key properties make it suitable for injection molding:
Polypropylene is used in various industries, including automotive (interior components, bumpers), packaging (containers, caps), consumer goods (toys, furniture), and industrial products (piping, containers). Its balance of properties and cost-effectiveness makes it a versatile choice for injection molding applications where durability, chemical resistance, and affordability are important.